| Customization: | Available |
|---|---|
| Type: | Waste Plastic Tyre Pyrolysis Plant |
| Voltage: | 380V |
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Small scale pyrolysis plant waste tyre recycling plant
The Small scale pyrolysis plant waste tyre recycling plant is mainly used for the treatment of waste tires, waste plastics, and waste rubber. After high-temperature pyrolysis reaction, the waste rate of waste tires is about 45%. The products obtained are pyrolysis oil, carbon black and steel wires; and the oil yield of plastics is up to 90%, and the products obtained are pyrolysis oil and carbon black. The entire cracking process is environmentally friendly and pollution-free.
Technical Small scale pyrolysis plant waste tyre recycling plant:
| Technical Parameter of Pyrolysis Machine | ||
| NO. | Item | Technical parameter |
| 1 | Door model | Full open door |
| 2 | Suitable raw material | Waste tyre/rubber/waste plastic |
| 3 | Structure | Horizontal type |
| 4 | Daily capacity | 5~10tons |
| 5 | Work pressure | Normal pressure |
| 6 | Oil yield from tyres | 40%-45% |
| 7 | Reactor rotation speed | 0.4R/M |
| 8 | Power | 15~21KWH |
| 9 | Cooling method | Cycle water |
| 10 | Type of drive | External annular gear |
| 11 | Condensers | 4 vertical condensers |
| 12 | Carbon black discharging system | Fully sealed and automatic discharging |
| 13 | Heating method | Direct heating |
| 14 | Type of installation | With foundation |
| 15 | Noise DB | Less than 85 db |
| 16 | Dimension of reactor | 2200*6000mm 2600*6600mm |
| 17 | Operating mode | Intermittent operation |
| 18 | Main reactor weight | 8~10tons |
| 19 | Total weight | 25~30tons |
| 20 | Installation space required | 30m*15m |
| 21 | manpower | 3~4 |
| 22 | shipment | 2*40HQ |
| 23 | Delivery time | 30 days |
Small scale pyrolysis plant waste tyre recycling plant is applied to extract fuel oil from waste (waste tires, rubbers, plastics, soles, life garbage, cable skin and so on ) from waste rubber to energy, pyrolysis machine.
Seperating crude carbon black, steel wires. the sync gas produced can also be recycled to use as fuel to heat reactor.
|
Name |
Output |
Usage |
|
Tyre oil |
45% |
*can be sell directly *can be make diesel and gasoline by using oil distillation machine *can be as fuel |
|
Carbon black |
35% |
*can be sell directly *can be made fine carbon by using carbon refining machine. *can be made carbon pellet by using pellet machine. |
|
Steel wire |
15% |
*can be sell directly. *can be made steel bloom by using hydraulic press machine. |
|
Oil gas |
5% |
*can be as fuel heating machine by using gas burner intead of fuel. *can be storage as fuel for other heating. |
Small scale pyrolysis plant waste tyre recycling plant Process:
How to Convert Waste Tyres into Fuel Oil through Pyrolysis Process:
1. Put pre- processed tyres into the reactor by full-automatic feeding machine(taking the fully continuous tyre pyrolysis plant for example) after they are delivered into stock bin by conveyor belt. Total quantity shall be controlled under 2/3 of reactor for rotating more smoothly. Then close the feeding door and open the heating system.
2.From 100 ºC to 250 ºC is the preliminary stage , and the oil gas shall be released at 200 ºC . From 280 ºC to 350 ºC is the top output rate interval. Oil gas will be collected into manifold, and the heavy particles and oil will be gathered and liquefied in center of manifold and drop down into the heavy pyrolysis oil tank. The lighter gas will rise up to the multi-functional oil condensers, then be liquefied into oil and stored in the oil tank. The incondensable gas through desulfuration and de-dusting by hydroseal will be led to the furnace for heating.
3.Cool down the reactor after the pyrolysis process. The carbon black will be discharged when the temperature reaches between 50 degrees and 70 degrees. The end products you can get from the waste tyre to oil process are tyre pyrolysis oil, carbon black, steel wire and combustible gas.
| Technical parameter of Small scale pyrolysis plant waste tyre recycling plant/plastic to oil recycling machine | |||||
| No. | Items | Contents | |||
| 1 | Equipment type | HS-1-6 | HS-1-8 | HS-1-10 | |
| 2 | Raw material | Waste tyre | Waste tyre | Waste tyre | |
| 3 | Structural form | Horizontal rotation | Horizontal rotation | Horizontal rotation | |
| 4 | 24-hour Capacity | 6 ton | 8 ton | 10 ton | |
| 5 | Oil yield | 2.7-3.3ton | 3.6 -4.4ton | 4.5 -5.5ton | |
| 6 | Operating pressure | Normal | Normal | Normal | |
| 7 | Material of pyrolysis Reactor | Q245R | Q245R | Q245R | |
| 8 | Thickness of pyrolysis Reactor | 16mm | 16mm | 16mm | |
| 9 | Rotate speed of pyrolysis Reactor | 0.4turn/minute | 0.4turn/minute | 0.4turn/minute | |
| 10 | Total power | 19KW | 19KW | 19KW | |
| 11 | Mode of cooling | Water cooling | Water cooling | Water cooling | |
| 12 | Cooling area of condenser | 100sqm | 100sqm | 100sqm | |
| 13 | Kind of transmission | Internal gear drive | Internal gear drive | Internal gear drive | |
| 14 | Noise dB(A) | ≤85 | ≤85 | ≤85 | |
| 15 | Size of Reactor(D×L) | 2200×6000 | 2200×6600 | 2600×6600 | |
| 16 | Working form | Intermittent operation | Intermittent operation | Intermittent operation | |
| 17 | Delivery time | 20days | 20days | 20days | |
| 18 | Weight | 27T | 30T | 35T | |
|
Capacity |
3T/batch, 5tons/batch, 6tons/batch, 8tons/batch, 10tons/batch, 12tons/batch |
|
Reactor material |
Q245R /Q345R steel boiler plate |
|
Thickness |
14.35mm , 16.45mm, 18.45mm, |
|
Weight |
30-40tons |
|
Working power |
15-30KW (as different design and capacity) |
|
Space cover |
250-300 square meters(L*W*H= 25-30M*10M*6M) |
|
Labor need |
3-4 |
|
Processing time |
loading 2 hours, processing 8 hours, discharge carbon and steel 1 hour. |
Advantages of Small scale pyrolysis plant waste tyre recycling plant:
1.As for Waste tyres, waste rubber, medical waste, municipal solid waste and so on, environmental-friendly waste tire refinery equipment has a lot of materials, high oil yield, and good oil products.
2.Short dregs time, closed slag, no air pollution.
3.Main furnace cooling time is short, with forced cooling.
4,For the exhaust gas produced in the production process, it can be recovered by the exhaust gas recovery system, heating the reactor, saving fuel and reducing costs.
5,The waste of the oil products produced by our company for waste tires and waste rubber is carbon black, which can be used as an industrial chemical raw material.
6,The black odorless oil is decolorized and deodorized by the refining equipment studied by our company, which makes the oil reach the diesel specification.
7,Environment-friendly waste tire refinery equipment is easy to operate, easy to maintain and easy to clean.
Contact Information.
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