Customization: | Available |
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Type: | Waste Tyre Pyrolysis Plant |
Voltage: | 380V |
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3-12T Waste Tyre Pyrolysis Plant
The waste tyre Pyrolysis plant is mainly used for the treatment of waste tires, waste plastics, and waste rubber. After high-temperature pyrolysis reaction, the waste rate of waste tires is about 45%. The products obtained are pyrolysis oil, carbon black and steel wires; and the oil yield of plastics is up to 90%, and the products obtained are pyrolysis oil and carbon black. The entire cracking process is environmentally friendly and pollution-free.
Waste Tyre Pyrolysis Plant is applied to extract fuel oil from waste (waste tires, rubbers, plastics, soles, life garbage, cable skin and so on ) from waste rubber to energy, pyrolysis machine.
Seperating crude carbon black, steel wires. the sync gas produced can also be recycled to use as fuel to heat reactor.
Name |
Output |
Usage |
Tyre oil |
45% |
*can be sell directly *can be make diesel and gasoline by using oil distillation machine *can be as fuel |
Carbon black |
35% |
*can be sell directly *can be made fine carbon by using carbon refining machine. *can be made carbon pellet by using pellet machine. |
Steel wire |
15% |
*can be sell directly. *can be made steel bloom by using hydraulic press machine. |
Oil gas |
5% |
*can be as fuel heating machine by using gas burner intead of fuel. *can be storage as fuel for other heating. |
Waste Tyre Pyrolysis Plant Process:
How to Convert Waste Tyres into Fuel Oil through Pyrolysis Process:
1. Put pre- processed tyres into the reactor by full-automatic feeding machine(taking the fully continuous tyre pyrolysis plant for example) after they are delivered into stock bin by conveyor belt. Total quantity shall be controlled under 2/3 of reactor for rotating more smoothly. Then close the feeding door and open the heating system.
2.From 100 ºC to 250 ºC is the preliminary stage , and the oil gas shall be released at 200 ºC . From 280 ºC to 350 ºC is the top output rate interval. Oil gas will be collected into manifold, and the heavy particles and oil will be gathered and liquefied in center of manifold and drop down into the heavy pyrolysis oil tank. The lighter gas will rise up to the multi-functional oil condensers, then be liquefied into oil and stored in the oil tank. The incondensable gas through desulfuration and de-dusting by hydroseal will be led to the furnace for heating.
3. Cool down the reactor after the pyrolysis process. The carbon black will be discharged when the temperature reaches between 50 degrees and 70 degrees. The end products you can get from the waste tyre to oil process are tyre pyrolysis oil, carbon black, steel wire and combustible gas.
Capacity |
3T/batch 5tons/batch, 6tons/batch, 8tons/batch, 10tons/batch, 12tons/batch |
Reactor material |
Q245R /Q345R steel boiler plate |
Thickness |
14.35mm , 16.45mm, 18.45mm, |
Weight |
30-40tons |
Working power |
15-30KW (as different design and capacity) |
Space cover |
250-300 square meters(L*W*H= 25-30M*10M*6M) |
Labor need |
3-4 |
Processing time |
loading 2 hours, processing 8 hours, discharge carbon and steel 1 hour. |
Advantages of Waste Tyre Pyrolysis Plant:
1.As for Waste tyres, waste rubber, medical waste, municipal solid waste and so on, environmental-friendly waste tire refinery equipment has a lot of materials, high oil yield, and good oil products.
2.Short dregs time, closed slag, no air pollution.
3.Main furnace cooling time is short, with forced cooling.
4,For the exhaust gas produced in the production process, it can be recovered by the exhaust gas recovery system, heating the reactor, saving fuel and reducing costs.
5,The waste of the oil products produced by our company for waste tires and waste rubber is carbon black, which can be used as an industrial chemical raw material.
6,The black odorless oil is decolorized and deodorized by the refining equipment studied by our company, which makes the oil reach the diesel specification.
7,Environment-friendly waste tire refinery equipment is easy to operate, easy to maintain and easy to clean.
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